"CASTUGNON" C531

C531

New product

Full Automatic Double End Crimping Unit
The machine can process 12,000 wires per hour.
The machine has "cross roller unit" for eliminating the winding fixture and
"crimp force monitor" for quality control  which comes standard.
This machine contributes to reducing running cost.

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Ordering

To order this item or for further information please get in touch.

We are happy to answer any questions you may have and can supply orders of any size, from a single component to an entire factory floor.

Contact

Online: online form

Email:

Phone (UK): 07768 361444

Phone (Intl): +44.7768 361444

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NEW DESIGN MACHINE WHICH BOASTS HIGH-SPEED, HIGH QUALITY AND ENHANCED PERFORMANCE
The quality of the products constantly keep up top levels, thanks to, added to amazing processing speed such as 12,000 pieces per hour (0.3sec per piece), "CROSS ROLLER UNIT" which eliminate the winding fixture and "CRIMP FORCE MONITOR" which controls the quality of the product one by one as standard equipment.
Tooling changing operation is completed easily and quickly, thanks to compact and lightweight "HX Applicator" with built-in ID tag.
It contributes drastic cut down of the running cost by power consumption saving, air consumption saving, and extrem price-reduction of the crimper and the anvil.
It is valueavle and happy machine for users.

ULTRA HIGH SPEED FULL AUTOMATIC END CRIMPING UNIT
CASTUGNON C531
ULTRA HIGH SPEED PROCESSING
12,000 pieces per hour has been bought into reality.     TOOLING CHANGE TIME IS CUT DOWN
Simplified reel change and one-touch operation with built in ID tag and compact and lightweight "HX Applicator".
No need for adjustment.
THE SHORTEST PROCESSING LENGTH OF 29mm HAS COME TRUE
 Short wire processing, which both crimper are not good at, has come to realization.
※ See the picture (L). It depends on the type of terminals and wires. 
NO WINDING FIXTURE AND HIGH QUALITY FINISHING OF THE PRODUCT
Adopting the newly developed "CROSS ROLLER UNIT", high quality product with no winding fixture is created.     RELIABLE QUALITY CONTROL
"CRIMP FORCE MONITOR" which controls the quality of the product one by one is included as standard equipment.
EFFICIENT USE OF SPACE
Space-saving compact design.     CUT DOWN OF THE RUNNING COST
Power consumption saving, air consumption saving and extreme price-reduction of the crimper and the anvil.
WORKER-FRIENDLY AND EASY TO HANDLE視Excellent visible and high sensitive LCD touch panel display is adopped.     BEAUTIFICATION OF YOUR FACTORY (WORK AREA)
Innovative design form and selectable colored covers.
 CRIMP FORCE MONITOR FOR STANDARD.
This is crimp force monitor display panel which is set in digital crimper.
It has high sensitivity so that it can detect crimping failure.
For example, if a core wire cut, core wires come out, terminal failure, sheath is too long.
Moreover, it watches other fault occurrences.

  
MACHINE SPECIFICATIONS
STRIPPING LENGTH
(FRONT/REAR)     0.1~7.0mm
MINIMUM PROCESSING LENGTH     29mm ~
※When crimping both end, "L" is the size prom one side wire front to another side wire neck bottom.


MAXIMUM CUTTING LENGTH     99,999mm(About 100m)
CUTTING TOLERANCE     ±(0.1+0.0005×L)mm L=Cutting Length
APPLICABLE WIRE SIZE     AWG#18~AWG#32(Depending on the wire type)
Please inquire about AWG#16 or less and more than AWG#34.
APPLICABLE WIRE TYPE     AV, AVS, AVSS, CAVUS, KV, KIV, UL, Teflon, Glass wire, etc.
CRIMPER TERMINAL     Open barrel chain terminals (Side feed)
Front : Max Length 22㎜/Rear : Max Length 16㎜
CRIMPER CAPACITY     Standard 700Kg
CONTROL METHOD     Digital cam-driven
OUTER DIMENSION     W520mm×D540mm×H1,550mm
WEIGHT     125kg
POWER SUPPLY     Single Phase AC100V~240V(Free) 50/60Hz
AIR SUPPLY     16NL/min 0.5MPa(Use clean and dry air only)
POWER CONSUMPTION     During rest : 220W / At Maximum : 775W (300mm Processing)
 APPLICATORS SPECIFICATION
CRIMPER SIDE     OUTER
DIMENSION     W27mm×D23mm×H79mm
    150g
ID
INFORMATION     1. Terminal information (model number / manufacture)
2. Wire Type
3. Core Diameter
4. Crimp Height
5. Crimp Force
6. Appropriate stripping length
7. Crimp position data
8. Shot number (Max 8 digits)
9. Trip shot number
10. Administrator (Or Owner)
11. Control Lot No.
DIES SIDE     OUTER
DIMENSION     W39mm×D30mm×H57mm
WEIGHT     145g
ID
INFORMATION     1. Terminal information (model number / manufacture)
2. Shot number (Max 8 digits)
3. Trip shot number (Max 7 digits)
4. Administrator (Or Owner)
5. Control Lot No.
 PROCESSING CAPACITY (NUMBER OF PROCESSED WIRES PER HOUR)
TOTAL LENGTH     PIECES
50mm     12,000
70mm     12,000
100mm     11,800
200mm     10,900
300mm     10,200
500mm     9,000
PROCESSING CONDITION     Wire type : UL1571  AWG#30
Terminal (Both end) : DF57-2830SCF
Setting : Speed / Normal
With CPD-06