CASTUGNON C555S

C555S

New product

Full Automatic Double End Crimping Unit and Single End Seal Insertion Unit

This machine is based on the C551A and additionally, has a seal supply unit.
The machine has automatic setting function of crimp force and "crimp force monitor" which displays the condition of crimped end in a graphic form on a LCD Screen.
We adopt full color 10.4 inch LCD touch panel.

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Ordering

To order this item or for further information please get in touch.

We are happy to answer any questions you may have and can supply orders of any size, from a single component to an entire factory floor.

Contact

Online: online form

Email:

Phone (UK): 07768 361444

Phone (Intl): +44.7768 361444

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SUPER CASTUGNON
INSTALLED WITH SEAL SUPPLY UNIT
CASTUGNON C555s is the combination model of CASTUGNON C551S and weal supply unit.
High basic performance is same as C551S and "CRIMP FORCE MONITOR (CFM)" is installed.
CFM has been developed by KODERA's cutting-edge technology.
Since the terminal reel is stored into a lower part of the body, you can exchange the terminal reel faster and work much more efficiently.
Such as an interactive all screen LCD touch panel, you will be convinced that C555S is a revolution.

AUTOMATIC END CRIMPING UNIT
CASTUGNON C555S
List of function comparisons     Optional List
    
DEVELOPED SEAL SUPPLIER
This machine equipped the high performance supplier which seals easy and speedy.
This seal is indispensable for automobile harness field.     
    
DF-1  Seal chuck can be easily changed by on-touch coupler.

    As the seal is sorted to the correct direction with newly developed disk, more speedy supply has realized.
    It is possible to supply to the last seal by the sensor.
    It is no need to adjust the vibration which used to be done for straight feeder.
    The unit can be easily changed by one-touch operation.
    We recommend the combination use with 「OR-01」, oil removal unit for the seal.
    
    Carry pin can be changed by single screw.
    
    
EASY-TO-OPERATE OPERATION PANEL
Because the arms swivels itself 180 degrees and the control panel 180 degrees, the operator can adjust the position of the panel freely for his standing position.
This will aid in reducing mistakes during an input operation.
We adopt the beautiful and large full color LCD touch panel.
10.4 inch size, 1,677 million full color touch panel.
The interactive picture panel is available for Japanese and eight other languages.
 CRIMP FORCE MONITOR FOR STANDARD.
It has high sensitivity so that it can detect crimping failure.
For examples, if a core wire cut, core wires come out, terminal failure, sheath is too long.
Moreover, it watches other fault occurrences.
It shows pressure power as crimping terminal in graphic on the operation panel.
It doesn't only manage numerical values as you can also see the graphics.     1本毎に表示可能な波形モニタ
OTHER CHARACTERISTIC
No idling before processing.
Utilizing stepping motors in major drive mechanisms the machine eliminates idling almost completely.
Measurement correction for improved accuracy.
Sometimes the processed length can be shorter than the displayed length, due to back tension and other factors.
To correct these problems, this model includes a measurement correction feature to ensure accuracy.
High-precision crimping press installed.
KODERA developed a highly accurate crimping machine.
It makes it possible to improve crimping quality with a crimp force monitor.
Crimping of flag-shaped terminal.
Allows switching from the standard terminal processing to the flag-shaped terminal processing with ten key.
Setting process with memory data search.
Specify the job number in memory storage to recall the wire data.
Easy to set-up change.
You can easily retool parts.
When you exchange parts, you just need single screw.
Adjustment of front / rear cutter settings.
You can set the front and rear blade differently.
This is ideal when processing special type of wire, such as glass wire.
Applicator from any manufacture can be used.
Using the attachment base of each manufacture, you can attach and detach any type of applicator.
Processing data record of every lead.
The processing data and log can put into USB memory.
The data can keep as product record and useful for quality control.

MACHINE SPECIFICATIONS
FRONT SETTABLE VALUE     0.1~30mm
REAR SETTABLE VALUE     0.1~20mm
MINIMUM PROCESSING LENGTH     44mm ~
※When crimping both end, the size is from on side wire front to another side wire neck bottom.
MAXIMUM CUTTING LENGTH     99,999mm (About 100m)
CUTTING TOLERANCE     ±(0.2+0.002×L)mm L=Cutting length
APPLICABLE WIRE SIZE     AWG#12~AWG#32 (Depending on the wire type)
APPLICABLE WIRE TYPE     AV, AVS, AVSS, CAVUS, KV, KIV, UL, Teflon, Glass wire,etc.
CRIMPER TERMINALS     Open barrel chain terminals (Side feed / End feed)
CRIMPER CAPACITY     2.5ton
OUTER DIMENSION     W1090mm×D720mm×H1,365mm
WEIGHT     480kg
POWER SUPPLY     Single phase AC200V、AC220V、AC240V 50/60Hz
AIR SUPPLY     35NL/min 0.5MPa(Use clean and dry air only)
POWER CONSUMPTION     During rest : 400W / At maximum : 1,750W
PROCESSING CAPACITY (NUMBER OF PROCESSED WIRES PER HOUR)
TOTAL LENGTH     PIECES
           100mm     2,780
           200mm     2,780
           300mm     2,780
           500mm     2,780
         1,000mm    2,780
         2,000mm    2,300
         5,000mm    1,500
PROCESSING CONDITIONS     Wire : 0.5sq(AWG#20)
Front and rear End  : Stripping 4.5mm
Sealed value : 20mm

For further information on Kodera Crimp Force Monitoring please follow the link http://www.kodera.co.jp/english/castugnon/point.html

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