CASTUGNON C558S

Full Automatic Double End Crimping Unit and Double End Seal Insertion Unit

This machine is based on the C551A and can insert seals into both sides of the wires.
You can convert the function with a switch on the operation panel when you don't process seal wires.
The machine has automatic setting function of crimp force and "crimp force monitor" which displays the condition of crimped end in a graphic form on a LCD Screen.
We adopt full color 10.4 inch LCD touch panel.

No idling before processing.
Utilizing stepping motors in major drive mechanisms, the machine eliminates idling almost completely.
Measurement correction for improved accuracy.
Sometimes the processed length can be shorter than the displayed length, due to back tension and other factors.
To correct theses problems, this model includes a measurement correction feature to ensure accuracy.
High-precision crimping press installed.
KODERA developed a highly accurate crimping machine.
It makes it possible to improve crimping quality with a crimp force monitor.
Crimping of flag-shaped terminal.
Allows switching from the standard terminal processing to the flag-shaped terminal processing with ten key.
Setting process with memory data search.
Specify the job number in memory storage to recall the wire data.
Easy to set-up change.
You can easily retool parts.
When you exchange parts, you just need single screw.
Adjustment of front / rear cutter settings.
You can set the front and rear blade differently.
This is ideal when processing special type of wire, such as glass wire.
Applicator from any manufacture can be used.
Using the attachment base of each manufacture, you can attach and detach any type of applicator.
Processing data record of every lead.
The processing data and log can put into USB memory.
The data can keep as product record and useful quality control.

PROCESSING SPECIFICATIONS
FRONT SETTABLE VALUE     0.1～30mm
REAR SETTABLE VALUE     0.1～20mm
MINIMUM PROCESSING LENGTH     44mm ～
※When crimping both ends, the size is from one side wire front to another seal neck bottom.
MAXIMUM CUTTING LENGTH     99,999mm （about 100m）
CUTTING TOLERANCE     ±(0.2+0.002×L)mm　Ｌ＝Cutting length
APPLICABLE WIRE SIZE     AWG#12～AWG#32 （Depend on the wire type）
APPLICABLE WIRE TYPE     AV, AVS, AVSS, CAVUS, KV, KIV, UL, Teflon, Glass wire, etc.
CRIMPER TERMINALS     Open barrel chain terminals (side feed / end feed)
CRIMPER CAPACITY     2.5ton
OUTER DIMENSION     W1090mm×D720mm×H1,365mm
WEIGHT     510kg
POWER SUPPLY     Single phase AC200V、AC220V、AC240V　50/60Hz
AIR SUPPLY     45NL/min 0.5MPa （Use clean and dry air only）
POWER CONSUMPTION     During rest ： 450W, At maximum ： 1,900W
　PROCESSING CAPACITY (NUMBER OF PROCESSED WIRES PER HOUR)
TOTAL LENGTH     PIECES
              100mm     2,400
              200mm     2,400
              300mm     2,400
              500mm     2,400
           1,000mm     2,300
           2,000mm     1,950
           5,000mm     1350
PROCESSING CONDITION     Wire ： 0.5sq(AWG#20)
Front / Rear end ： Stripping 4.5mm
Sealed value ： 20mm

For further information on Kodera Crimp Force Monitoring please follow the link http://www.kodera.co.jp/english/castugnon/point.html